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Hot Bar Systems

The Hot Bar stand-alone systems are a line of semi-automatic and automatic systems developed for Hot Bar Reflow Soldering, Heat-Sealing and ACF-Bonding. The systems deliver high connection quality, high throughput and have a flexibility that meets even the most demanding manufacturing requirements.

The hot-bar systems allow for easy loading and unloading and accurate positioning of the parts into part specific product jigs. The heating element processes the parts to produce a reliable thermo-mechanical joint at a safe distance away from the operator. 

In most system layouts the processing takes place simultaneously to the loading/unloading of the part, improving operator output. Multiple heads inside one system enable a higher throughput. Alternatively it allows you to create multiple joints with different configurations to be made within one system. 

Products

Fully Automatic Inline Systems

Hot Bar Systems can be used for the hot bar reflow soldering, ACF bonding, heat sealing and heat staking processes which combine our proven expertise. Hot Bar Systems include constant heat or pulsed-heat process technologies. Thermodes are the preferred solution for the reflow soldering of thermo-sensitive components such as computer chips and connectors in which tin is melted under precisely controlled temperature and contact force. The same thermode systems are also ideal for the heat sealing of flexible connections between LCDs and PCBs. Amada Miyachi Europe designs and produces a full range of automated workstations for both processes. It also modifies and automates equipment on request, to perfectly match your specific needs.

Jupiter ACF Bonding systems

Our Jupiter Hot Bar System for ACF Bonding includes both a pre-tacking and a final bonding process module. Two processing positions next to each other in one system makes it perfectly suitable for the ACF Bonding of dashboard component, ADAS Cameras, OLED lighting, sensors and many other applications.The modules and process settings can be used 1:1 in fully automated production lines, improving our customers “Time To Market” and improving the certainty in the PCP  (“Product Creation Process”).


Specifications

  • Jupiter base system, floor standing
  • Two operator positions
  • Two manual front-rear slides, two positions per slide
  • One fully automatic ACF pre-tacking unit
  • One constant heat bonding (pre-tacking) head
  • One pulsed heat final bonding head
  • One dual camera alignment system
  • Two light curtains
  • One MG3 Hot Bar process monitoring unit
  • One product specific fixture for pre-tacking
  • One product specific fixture for final bonding (incl. alignment)
  • System is PLC controlled

 

Jupiter Heat Staking systems

Amada Miyachi Europe’s Jupiter Heat Staking System is typically being purchased for parts which need a permanent (anti-tempering) mechanical joint between a thermoplastic part and non-plastic part. Depending on the production processes, a selection of bonding heads are available, featuring motorized drive systems, force- and position measurement for applications such as heat staking of electric motors, ADAS Cameras and heat staking on PCB’s.


Specifications

Jupiter base system, floor standing
One motorized XY slide with programmable positions
Two pneumatic bonding heads
Force measurement inside bond heads
Position measurement inside bond heads
Two heat stake bonding tools
Light curtain
One MG3 hotbar process monitoring unit for traceability and building compliance trails for the heat-stake joints
Product specific
PLC control for the complete system


 

Jupiter Hot Bar Bonding systems

Jupiter XS Hot Bar Bonding System. This is the smallest platform within the Jupiter system series, being only 60 cm wide and 1000mm deep. This optimizes floorspace utilization.

The integrated control cabinets for the electrical components, and another one for the pneumatic components make this a tidy, reliable, ergonomic and maintenance engineer friendly design. The transparency of the topside and the supreme ergonomics of the system make this a system your operators will enjoy to work with. And a happy operator translates in production of more- and higher quality parts.


Specifications

Compact, floor standing Jupiter system
Automatic turntable, 2 position
Light curtain for operator safety
Two automatic solder flux dispensing systems
Pneumatic bond head with force- and stroke measurement
Uniflow power source
PLC Control system
Interfacing to a Manufacturing execution system (MES)


Customized Solutions

Send your sample to one of our technology centers in Europe for an evaluation. We will then determine which solution meets your needs best. Amada Miyachi Europe offers feasibility testing and application consulting.

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