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Resistance Welding Systems

With over 100 years of experience in resistance welding, Amada Miyachi Europe offers a wide range of standard resistance welding equipment, application support, research and development, in-house engineering and a global service network. This enables us to build resistance welding systems developed as turnkey solutions to make your daily operation efficient. We are committed to delivering standard and customised solutions that meet your needs and to providing added value in your working environment.

Customised solutions designed for you

Amada Miyachi Europe combines the knowledge from its in-house design department with the expertise in its in-house application and research labs when screening your application for feasibility. We can help you to get your ideas on paper or visualise your thoughts, while ensuring that your design remains totally confidential. You can take advantage of maximum process stability and excellent reproducibility with our reliable and proven resistance welding systems.

Amada Miyachi Europe has a proven track record of successfully delivering systems as fully or semi-automated units. Typical applications include hard metal saw blade welding, compacting, hot crimping, round tact table and flexible axis systems. In addition, Amada Miyachi Europe offers design expertise, technical knowledge and optimum solutions for system builders specialised in integrating weld modules into system components.

Products

Hot Crimping Systems

Semi-automated, Hot Crimping systems combine MIYACHI PECO welding equipment and a MIYACHI EAPRO balancer to enable an operator to manipulate joining equipment towards large products.


Specifications

  • There is no stripping and no metal is removed, guaranteeing maximum strength
  • System designed for high intrinsic value products
  • Integrated cooling system to prevent overheating
  • Weld to displacement functionality
  • Automatic resets for displacement to compensate for electrode wear
  • And variations in product thickness

 

NOVA3 Resistance Welding Workstations

NOVA3 Resistance Welding Systems are perfectly suited for battery-pack welding, pull-wire assemblies and welding electronic parts for the automotive and aerospace industries. MIYACHI EAPRO’s new NOVA3 Resistance Welding Workstations have a stable platform for welding parts with the highest quality and accuracy. All MIYACHI, MIYACHI PECO and MIYACHI UNITEK power supplies and weld heads fit in the NOVA3 configuration, which makes the workstation a flexible choice. With the purchase of a NOVA3, our customers can produce their parts at an efficient cost point and maximize the profit per product.


Specifications

  • Stable and ergonomic platform for continuous production and stress-free operators
  • Customizable to specific production requirements
  • Several door configurations possible, such as manual, pneumatic and motorized doors
  • Servo-motor driven axes (XY, with optional Z and turn axis)
  • Integrated process monitoring through our Digital Operating Panel AWS3

 

Saw Blade Welding Systems

Amada Miyachi Europe has successfully and repeatedly produced saw blade systems over the past years. Band saws are used to cut a wide range of materials – from stone to metal and from wood to increasingly exotic materials such as laminated or composite materials. Amada Miyachi Europe offers a unique combination of over one hundred years of welding experience with application research knowledge and engineering expertise in building systems. This enables Amada Miyachi Europe to offer state-of-the-art equipment for welding a wide variety of hard metal tips onto band saws. The Series 2000 High Precision Saw Blade Welding System is a versatile and very accurate welding system for welding hard metal parts and tips onto a saw band.


Specifications

  • Vision-based system for the accurate placement of each individual hard metal tip
  • Modular setup enables a variety of hard metal tip shapes to be handled
  • Optimum quality control through AWS3 weld monitoring
  • Easy accessibility for easy maintenance and part loading

 

Customized Solutions

Send your sample to one of our technology centers in Europe for an evaluation. We will then determine which solution meets your needs best. Amada Miyachi Europe offers feasibility testing and application consulting.

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