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Resistance Welding Systems

With over 100 years of experience in resistance welding, Amada Miyachi Europe offers a wide range of standard resistance welding equipment, application support, research and development, in-house engineering and a global service network. This enables us to build resistance welding systems developed as turnkey solutions to make your daily operation efficient. We are committed to delivering standard and customized solutions that meet your needs and to providing added value in your working environment.

Customized solutions designed for you

Amada Miyachi Europe combines the knowledge from its in-house design department with the expertise in its in-house application and research labs when screening your application for feasibility. We can help you to get your ideas on paper or visualize your thoughts, while ensuring that your design remains totally confidential. You can take advantage of maximum process stability and excellent reproducibility with our reliable and proven resistance welding systems.

Amada Miyachi Europe has a proven track record of successfully delivering this type of systems as fully or semi-automated units. Typical applications include hard metal saw blade welding, stranded wire compacting, hot crimping of wire connectors. The automation can be in the form of circular multi-position indexing tables, carthaginian XYZ axis systems and flexible robot handling. In addition, Amada Miyachi Europe offers design expertise, technical knowledge and optimum solutions for system builders specialized in integrating weld modules into fully automated production lines.

Products

Hot Crimping Systems

Amada Miyachi Europe's Hot Crimping systems combine welding equipment, expertise on resistance welding and hot crimping balancer handling systems. The handling system enables the positioning of the weld head with transformer above your product, the handling is extremely easy and secure. This stand-alone system with fully automatic process control and manual (un-) loading of the part is a simple yet flexible solution.


Specifications

  • No stripping & no metal removal, guaranteeing maximum strength
  • System designed for high intrinsic value products
  • Integrated cooling system to prevent overheating
  • Weld to displacement functionality
  • Automatic resets for displacement to compensate for electrode wear & variations in product thickness

 

Jupiter Resistance Welding System for battery module welding

Our Jupiter Resistance Welding system for battery pack welding is a semi-automatic production system for welding high-quality battery modules for automotive applications (and other applications like power tools, aerospace and military battery modules, etc.). Using a parallel gap joint for welding battery tabs to batteries, the weld heads create repeatable and reliable joints. Equipped with a motorized high-precision XY system for parts movement, the system offers maximum flexibility.


Specifications

  • Weld process control by AWS3 - Advanced Welding System
  • Multiplexed weld heads for increased output
  • Optional pneumatic or motorized actuated weld heads
  • Motorized XY system for parts movement
  • Optional spring module for welding difficult materials (like copper battery tabs)
  • Barcode scanner for part identification
  • Integrated weld fume extraction
  • Integrated Combustion Suppression Unit (CSU) for optimized safety
  • Data logging
  • MES communication
  • PLC control

 


 

Jupiter Resistance Welding Systems for multiple stranded wires

This Jupiter Resistance Welding system is developed for welding multiple stranded wires. It has a motorized wire compacting module and is the perfect system for wire compacting, copper wire welding, welding electrical coils and electrical motors. Using a pneumatic actuated weld head for high force enables a stable weld. Equipped with a motorized Y-system for parts movement, it allows for a forward product position for easy loading and unloading the parts.


Specifications

  • Weld process control by AWS3 - Advanced Welding System
  • Motorized wire compacting module
  • Pneumatic actuated weld head
  • Water cooled top electrode for the most stable process and longest electrode lifetime
  • Possibility for multiplexed weld heads for increased output
  • Light curtain for CE safety and operator convenience
  • Camera / lighting and monitor for part alignment
  • Bespoke product jigs with integrated water cooling
  • Integrated Weld Fume extraction
  • Data logging for all relevant parameters
  • MES communication to a central server
  • PLC control for ease of operation / programming and high reliability in the harshest production environments for years to come

 


 

Jupiter Resistance Welding Systems for sensor welding

By integrating our industry-leading weld process control, the Advanced Welding System of the 3rd generation (AWS3), our Jupiter Resistance Welding System is perfectly suited for welding high quality automotive sensors, actuators and safety related components. The standard configuration for this type of applications includes pincer weld heads, a multi-position rotary table and weld force & stroke measurements.


Specifications

  • Weld process control by AWS3 - Advanced Welding System
  • Heavy duty weld head & transformer for welding electrical highly conductive parts
  • Optional pneumatic or motorized actuated weld heads
  • A 3-position turnbatble for loadin parts, weld position & automatic unloading
  • Integrated weld fume extraction
  • Data logging
  • MES communication
  • PLC control

 

Jupiter Robotic Resistance Welding Systems

This semi-automatic production system for welding high-quality (automotive) leadframes, (hybrid) power electronics and electrical motors is build on our Jupiter modular platform. Amada Miyachi Europe integrated a robot for parts handling. Upon the design of the system, a robot can be chosen to hold, handle and/or manipulate either the parts or the weld head.
When the parts have insufficient accuracy to be presented to the weld electrodes in a controlled position, we offer an automatic vision based, 3-axis parts alignment system as an extra feature.


Specifications

  • Jupiter base platform for modular systems, available in four different standardized dimensions
  • Robot integrated on the base plate for parts handling
  • Weld process control by means of the Advanced Welding System of the 3rd generation (AWS3)
  • Optional pneumatic or motorized actuated weld heads
  • Heavy duty weld head and transformer for welding electrical highly conductive parts
  • Integrated weld fume extraction
  • Data logging
  • MES communication
  • PLC or PC control

 

Saw Blade Welding Systems

The Jupiter Saw Blade Welding system from Amada Miyachi Europe is a versatile and accurate welding system to weld hard metal parts on band saws. The welding system has a modular setup and enables to weld a wide variety of hard metal tip (Tungsten Carbide) shapes. A vision system inside the machine ensures accurate placement of each individual hard metal tip. Combining our AWS3 welding with a very accurate transport system enables optimum quality.


Specifications

  • Modular setup enables a variety of hard metal tip shapes
  • NEW vision based system for accurate placement of each individual hard metal tip
  • Easy loading and unloading of parts
  • AWS Integrated Resistance Welding System with process control and monitoring enables optimum quality control

 


 

Customized Solutions

Send your sample to one of our technology centers in Europe for an evaluation. We will then determine which solution meets your needs best. Amada Miyachi Europe offers feasibility testing and application consulting.

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